Injection moulding, extrusion, thermoforming, every order brings new tools, new materials, new quality requirements. We automate costing, quality reports and complaint analysis, integrated into your existing MES and ERP landscape.
Six recurring time sinks that every mid-sized plastics processor knows.
Recalculating tooling costs, cycle times and material consumption for every enquiry, across the tool master, granulate price list and machine park. Days per RFQ before a quote goes out.
Measurement data from the CAQ system is transferred by hand into inspection reports, limits are compared, deviations are commented on. Every batch a new document.
Maintenance history, tool service lives and repair records sit in paper folders, Outlook inboxes and Excel lists. Who last did what?
Granulate stock caught between tied-up capital and supply shortfalls. JIT delivery to OEM customers, but a fluctuating order book. Purchasing plans on gut feeling.
Individual complaints get handled, but the pattern stays invisible: is it the batch? The tool? The drying process? Systematic causes remain hidden.
OEM customers send bill-of-quantity files with hundreds of line items in changing formats. Every enquiry is matched by hand against the tool master before any costing can even begin.
Incoming RFQ PDFs are read, part geometry and material specifications extracted. The AI matches against your tool master, estimates cycle time and material consumption, and creates a costing proposal for approval.
Measurement data from the CAQ system is read out in a structured way, tolerances compared, deviations commented on. The result is a customer-ready inspection report in your corporate design, per batch in minutes.
Repairs, overhauls and preventive maintenance are captured in a structured way. The AI aggregates service lives, forecasts maintenance dates and delivers a tool dossier on demand.
Complaint data is correlated with production parameters, machine data and material batches. Systematic causes (e.g. a specific granulate batch on a particular tool) become visible.
Order history, call-off schedule and granulate lead times feed into a rolling forecast. Purchasing sees critical materials with lead time, less air freight, less downtime.
Material data sheets, product specifications and inspection instructions are translated into export languages, using your company's own plastics terminology.
Queries about batches, delivery dates or specifications are pre-answered with data from ERP and CAQ. Your specialist reviews and sends, turning minutes of research into seconds.
A technical injection-moulding supplier for automotive and medical-technology customers. Before the project: injection-moulding costings took an average of 3 working days per RFQ, across tool assessment, granulate costing and cycle-time estimation. At 25 enquiries per month, the sales team was effectively blocked.
After the rollout: the AI reads incoming RFQ PDFs, matches part geometry and material specifications against the tool master, estimates cycle time from similar projects and creates a costing proposal. Sales reviews and sends, on average 4 hours instead of 3 days per enquiry.
Integration into your existing systems, not as yet another tool alongside them.
We don't sell anything we haven't built ourselves: our own AI apps in the App Store, a voice agent and a fully automated customer-acquisition engine we run in-house every day.
See all projects & referencesWe analyse your costing, quality and complaint processes, together with tool-making, production and sales. The result: a prioritised list of concrete levers.
We build the solution to fit your MES, CAQ and ERP. Interfaces to the tool master and machine data are standard. Pilot in weeks, not months.
After go-live we stay on board. Monitoring, adjustments for new tools or materials, training for your team.
Two days on site with tool-making, production and quality. A clear list of the biggest levers.
One concrete use case (e.g. injection-moulding costing) live in 4-6 weeks.
Connection to MES, CAQ, ERP and the tool master, no parallel worlds.
Roll out further use cases from your priority list.
By the end you'll know whether AI automation pays off for your plastics operation, and if so, where the best place to start is.
We'll be in touch within 24 hours.